THREAD ROLLING EQUIPMENT FOR FASTENERS, METALWARE AND PARTS

return to main page equipment for thread rolling

 

THREAD ROLLING MACHINES FOR RODS, TUBES AND SPECIAL PARTS

 

EQUIPMENT THREAD- ROLLING ON RODS AND SPECIAL PARTS (HYDRAULIC TYPE)

YC_750P

Features of equipment for rolling threads on rods and special parts:

  • Weldment Frame.
  • Volumetric coolant tank ensures its rapid cooling.
  • The recirculation pump in the oil tank gearbox ensures optimal oil temperature.
  • The transfer of torque to the profile roller through the driveline.
  • Ability to handle large diameter blanks thanks to the maximum rolling force of 55 tons.
  • Powerful spindle motor meets the requirements of production.
  • The electrical part of the machine is made according to CE standard.

 

Specification of equipment for rolling threads on rods and special parts

  RG-530PS RG-750P RG-860P
Thread Size Min. outside diameter Ø6 mm 1/4 `` Ø25 mm 1`` Ø25 mm 1``
Max. outside diameter Ø80 mm 3-1/8`` Ø100 mm 4`` Ø125 mm 5``
Max. thread pitch 8 mm 3 threads per inch 10 mm 2.5 threads per inch 2.0P~12.0P 2 turns per inch
Operating shaft Speed rolling 59, 90, 136, 193 vol. / min. 15, 23, 36, 52 vol. / min. 15, 23, 36, 52 vol. / min.
Max. outside diameter 200 mm 240 mm
Inner diameter 70 mm 80 mm 3.25``
Max. width 30-150 mm 220 mm
Max. rolling force 35 tons 55 tons 100 tons
Engine Spindle 20 PM 25 PM 40 PM
Hydraulic Pump 5 PM 10 PM 15 PM
Pumps for coolant 1/8PM 1/8 PM ½ PM
The pump speed switching box 1/8 PM 1/8 PM 1/8 PM
Net Weight 3000 kg 3300 kg 5500 kg
Gross weight 3460 kg 3860 kg 6300 kg
Footprint 2000x1560 mm 1650x2320 mm 2520x2250x2400 mm
Dimensions (LxWxH) 2200x1720x1890 mm 2520x1810x2070 mm 2600x2400x2550 mm

 

 

EQUIPMENT FOR ROLLING THREADS ON RODS
(automatic blank feeding)

 

YC_530S

Equipment for rolling threads on rods designed for high speed and fully automatic threading of a wide spectrum, such as a single-cut thread, double-cut thread, triple-cut thread, UNF, etc. The machine has a high degree of stability. It is extremely powerful spindle motor provides an easy threading at high speed. Combining the functions of the thread rolling machine and rod feeder provides a strong reduction of the productive costs, increases productivity and competitive advantages. The design may be changed without notice to customers.

EXAMPLE OF FINISHED PRODUCT

RODS

YC_530 YC_TM3/4
RG-530/ Hopper feeder RG-TM3/4 Loader of conveyor type

 

 

EQUIPMENT FOR ROLLING THREADS ON RODS AND SPECIAL CAR PARTS
(hydraulic type)

Features of equipment for rolling threads on rods and special car parts:

  • The ability to adjust the slide and the feed rate. The ability to adjust the force rolling, starting with 0.5 tons.
  • Some models of thread-rolling cycles are controlled by a timer. This allows rolling threads on blanks with varying surface roughness by the usual adjustments.
  • On request semiautomatic and automatic loading system are available operated by a foot pedal and electric rear focus.
  • Especially widely used in the production of long pins, as well as the production of high-precision threading, slotted, worm gear, and parts of machinery.
  • It combines the functionality of hydraulics with complete and simple control mode loading and feeding parts with a diameter of 16 mm.

YC-310

EXAMPLE OF FINISHED PRODUCT

RODS AND PARTS

 

Specifications of equipment for rolling threads on rods and special car parts

RG-310 RG-420 RG-530 RG-530P
Maximum blank dimensions Inner diameter 2-16 mm 1/16``-5/8`` 6-3 mm ¼``-1 3/8`` 6-65 mm ¼``~2 ½`` 6-80 mm ¼``~3 1/8``
Pitch 0.4-2.0 P 60-11 threads per inch 0.75-4.0 P 40-6 threads per inch 0.75-6.0 P 40-4 threads per inch 0.75-8 P

40-3 threads per inch
Max. length Loading and feeding modes are available
Operating shaft Speed rolling 54 vol. / min. 24, 38,52, 78 vol. / min. 15, 23,36, 52 vol. / min.
Max. outside diameter 100 mm 4`` 150 mm 180 mm 200 mm
Inner diameter 50.5 mm 2`` 54 mm 54 mm 70 mm>
Max. width 30-40 mm 1-3/16``-1.9/ 16`` 100 mm 35-150 mm 150 mm
Max. distance between the centers of the spindle shaft 120 mm 5-1/8`` 170 mm 220 mm 250 mm
Min. distance between the centers of the spindle shaft 90 mm 3-1/2`` 120 mm 145 mm
Max. rolling force 4 tons 17 tons 35 tons
Performance, m. /min. 1.2 1.5 2.7
Engine
3 phase ,
alternating current
Spindle 2 PM 7.5 PM 10 PM 15 PM
hydraulic Pump 2 PM 3 PM 5 PM
Pumps for coolant 1/8 PM 1/8 PM 1/8 PM
Machine housing Footprint 1400x940 mm 1800x1350 mm 2000x1560 mm
Net Weight(approx.) 480 kg 1650 kg 2700 kg 3000 kg
Gross weight (approx.) 650 kg 2000 kg 3160 kg 3460 kg
Dimensions (LxWxH) 1575x1030x910 mm 2030x1490x1510 mm 2200x1720x1890 mm

 

 

EQUIPMENT for rolling threads on hardware and car parts
(project for spec. order)

RG_588 Machine for rolling Slots

 

YC_588

Features of equipment for rolling threads on hardware and machine parts:

  • YC_588 machine has a more advanced design of feeding blanks system.
  • Maximum unit: 1.0
  • Maximum outer diameter: 30 mm
  • Maximum length of rolling: 200 mm

 

EXAMPLE OF FINISHED PRODUCT

YC_688

 

 

EQUIPMENT for rolling threads on tubes RG-30A, RG-60A, RG-60AP
(hydraulic type)

YC-60A / YC-60AP

Features of equipment for rolling threads on tubes:

  • It combines functionality with hydraulic thread rolling mass of various kinds in the hollow profile of the coupling sleeves oil pipelines, electric fans shafts, parts for cars, bicycles, motorcycles, sewing machines, etc.
  • Easy to manage, supports loading of parts with diameter up to 32 mm.

EXAMPLE OF FINISHED PRODUCT

трубы

 

Specification of equipment for rolling threads on the pipe

RG-30A RG-60A RG-60AP
Maximum blank dimensions Inner diameter 8-30 mm 5/16``- 1 1/8`` 6-65 mm ¼``~2 ½`` 6-80 mm ¼``~3 1/8``
Pitch 0.5-2.5 P 40-11 threads per inch 0.75-6.0 P 40-4 threads per inch 0.75-8 P 40-3 threads per inch
Max. length Modes of loading and delivery throughfeed
Operating shaft Speed rolling 250 vol. / min. 46, 65, 85, 120 vol. /min.
Max. outside diameter 80 mm 3-1/8`` 140 mm
Inner diameter 25.4 mm 1`` 40 mm
Max. width 20, 30, 40 mm 1-5/8`` 50 mm
Max. distance between the centers of the spindle shaft 130 mm 5-1/8`` 210 mm
Min. the distance between the centers of the spindle shaft 50 mm 2`` 75 mm
Performance, pcs. /min. 9-35 9-35 Cut along the lines
Engine
3 phase , alternating current
Spindle 2 PM 5 PM 7.5 PM
hydraulic Pump 2 PM 3 PM (5PM) OPT
Pumps for coolant 1/8 PM 1/8 PM
Machine housing Footprint 1120x930 mm 1360x1250 mm
Net Weight (approx.) 550 kg 1150 kg 1200 kg
Gross weight (approx.) 720 kg 1380 kg 1400 kg
Dimensions (LxWxH) 1320x1130x1570 mm 1560x1450x1650 mm

 

 

EQUIPMENT FOR ROLLING THREADS ON SPECIAL PARTS RG-3T, RG-20, RG-30

YC-20 / YC-30

EXAMPLE OF FINISHED PRODUCT

production of wide range parts with threadin the manufacture of small screws for sewing machines, bicycles, cars, motorcycles, hardware, tools, and precision equipment

Equipment for rolling threads on special details combines feed eccentric cam, simple design and ease of use in the manufacture of small screws for sewing machines, bicycles, cars, motorcycles, hardware, tools, and precision equipment.

The combination of the speed reduction mechanism and an eccentric rotation thread rolling rollers provides more accurate and convenient production of a wide range of threaded parts. This equipment is completed with a lubrication system for longer life guides.

 

Specification of equipment for rolling threads on special items

RG-3T RG-20 RG-30
Maximum blank dimensions Inner diameter 0.8-12.5 mm 1/32``-1/2`` 5-22 mm 3/16``-7/8`` 5-40 mm 5/16``-1.9/16``
Pitch 0.4-1.5 P 60-16 threads per inch 0.75-2.5 P 40-9 threads per inch 0.75-3.0P 40-8 threads per inch
Max. length 38 mm 1-1/2`` 48 mm 1-7/8`` 150 mm 6``
Operating shaft Speed rolling 40 vol. / min. 40 vol. / min. 40 vol. / min.
Max. outside diameter 100 mm 4`` 120 mm 4-3/4`` 150 mm 6``
Inner diameter 50.5 mm 2`` 40 mm 1-9/16`` 54 mm 2-1/8``
Max. width 40 mm 1-9/16`` 50 mm 2`` 150 mm 6``
Max. distance between the centers of the spindle shaft 130 mm 5-1/8`` 140 mm 5-1/2`` 187 mm 7-3/8``
Min. the distance between the centers of the spindle shaft 90 mm 3-1/2`` 100 mm 4`` 140 mm 5-1/2``
Performance, m. /min. 20-40 9-30 7-20
Engine
3 phase , alternating current
Spindle 1 PM 3PM 7-1/2 PM
Pumps for coolant 1/8 PM 1/8 PM 1/8 PM
Machine parameters Footprint 800x600 mm 1090x740 mm 1220x810 mm
Net weight (approx.) 300 kg 970 kg 1300 kg
Gross weight (approx.) 395 kg 1130 kg 1480 kg
Dimensions(LxWxH) 940x700x910 mm 1240x850x1220 mm 1365x925x1295 mm

 

 

EQUIPMENT for rolling threads on hardware and car parts

RG-800/1225

Machine for rolling Slots.

  • Machine for rolling slots on precision parts for automobiles, motorcycles, agricultural machinery, filters, pneumatic, hydraulic, and other tools.
  • The equipment is characterized by high precision slots rolling, forming jagged shapes, ideal for serial processing of products as well as for the treatment of non-standard products.
  • Equipment for rolling slots is capable of forming slots, serrations, oil grooves, making incisions, to roll a thread of articles during continuous feeding separately. Processing of one product takes from 3 to 7 seconds.
  • The final products have ideal solid surface without burrs.

The standard accessory kit of equipment for Slots rolling :

  • Protective device of the machine.
  • The installation mechanism for parts of the machine.
  • Coolant feeding system.
  • Cooling system.
  • Electric control.
  • Tooling.
  • Operation and maintenance of the machine.

Optional accessories:

  • A set of dies for forming threads and slots.
  • Automatic loading.
  • Computing Centre.
  • Acceptance of the Customer.

EXAMPLE OF FINISHED PRODUCT

Slot, thread.

 

Specification of equipment for rolling Slots

RG-800
RG-1225
minimum diameter, mm 16 (0.63") 16 (0.63")
maximum diameter of the slot, mm 40 (1.57") 50 (1.97")
maximum length of the slot, mm 110 (4.33") 110 (4.33")
minimum length, mm 100 (3.94") 100 (3.94")
maximum length, mm 1000 (39.37") 1200 (47.24")
Maximum toothing Module 1.25 1.5
Standard length of dies for forming slots 640 mm(24") 915 mm(36") (an additional 1220 mm, 48")
Standard length of dies for forming threads 360 mm(14.17") 360 mm(14.17")
The hydraulic motor 40 hp (6P) 50 hp (6P)
Pump cooling system 5 hp 5 hp
Programmable Logic Controller Mitsubishi Mitsubishi
The size of the equipment (LxWxH mm) 2700x4200x2100 3700x4200x2100
The size of the equipment V упакоVки (LxWxH mm) 4000x5000x3000 5000x5000x3000
Net Weight, kg 12,000 kg 15,000 kg
Weight, kg 12,500 kg 15,600 kg

 

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