HEAT TREATMENT EQUIPMENT FOR FASTENERS, METALWARE AND PARTS

Heat treatment equipment
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HEAT TREATMENT EQUIPMENT

GENERAL INFORMATION

 

 

Integrated heat treatment of metals is the process of changing the structure of steel, non-ferrous metals, alloys on heating and subsequent cooling at a specific rate. Thermal treatment (heat treatment) results in significant changes in properties of the steel, non-ferrous metal alloys. The chemical composition of the metal is not altered. Furnaces for heat treatment of metals are intended for different types of heat treatment (hardening, annealing, tempering) of metal articles to a temperature of 1300 ° C. There are many types of furnaces, each designed for a specific process, has its technological advantages.

Fasteners, heat-treated in Taiwan Metiz Alliance furnace, delivered on such major car companies from around the world as FORD, CHRAISLER, HONDA, HYUNDAI, Mercedes-Bens, VOLVO, BMW, TOYOTA. Also, a large number of special fasteners and parts used in engineering projects of the AERO Space company for different purposes.

 

FEATURES OF HEAT TREATMENT EQUIPMENT CONFIGURATION

Why do so many partners from around the world choose our equipment?

 

The first feature

The ability to heat treatment of fasteners and hardware components of different size, shape and purpose

Details of cars, motorcycles, bicycles Bolts, screws, nuts Wire Tools  
Details of cars, motorcycles, bicycles Bolts, screws, nuts Wire Tools  
Details of hardware Tooling for machine tools Knives, stationery Other parts  
Details of hardware Tooling for machine tools Knives, stationery Other parts  

 

The second feature

Fully automated control panel with all events indication

automated control panel with all events indication

 

The third feature

Know-how in gas burners system, furnaces for heat treatment, manufactured by ECLIPSE, USA

 

Features of the system of gas heating furnaces for heat treatment

Features of the system of gas heating furnaces for heat treatment

The entire Eclipse system of gas heating was imported from the United States, including all safety devices. Eclipse Company offers its services in the market of heating systems for nearly 100 years, and is one of the largest manufacturers of gas heating in the world. The company has its official representative offices in India, Brazil, and other countries.

 

30 TFB gas burners system

30 TFB gas burners system

In the hardening furnaces 30TFB burner system is used, thereby reducing fuel consumption by 20-27% smaller than with conventional gas burners.

Furthermore, the use of bayonet ultra recuperator improves quality and life of the burner.

Technology refers to the burners clean on the level of toxicity and does not harm the environment.

       

The fourth feature

Know-how in the design of the U-shape heating tubes that was developed by Swiss engineers and have the GOST certificate.

U-shape tubes allows for uniform heating to within ± 3 ℃, made of cast mater of HU (SCH 20) brand, 6 mm thick, made in Switzerland. The service life of the tubes is about 5 years.

heating tubes heating tubes heating tubes

 

The fifth feature

High quality assurance of the line configuration from manufacturer

The list of the heating system components of hardening and tempering furnaces
Number Title Manufacturer

ISO 9001:2008

ISO 9001:2008

1 Gas burner (model: TFB030) TJ0025MAT, ECLIPSE
2 Heat exchanger (4BU-24) ECLIPSE
3 Blower  (SMJ-6619-5) ECLIPSE
4 Gas solenoid valve (P/:20170,120V, 1/2") ECLIPSE
5 Gas Regulator (P /N:10627,1/2") ECLIPSE
6 Regulator coefficient (ES366M,1") ECLIPSE
7 Regulator coefficient (ES366M,3/4") ECLIPSE
8 Hand throttle zone (108BVM,2") ECLIPSE
9 Automatic throttle zone (108BVM-A,2") ECLIPSE
10 Hand throttle zone (110BVM,21/2") ECLIPSE
11 Automatic throttle zone (110BVM-A,21/2") ECLIPSE
12 Air throttle zone (106BVM,111/2") ECLIPSE
13 Direct terminal Rajah (P/N:15996) ECLIPSE
14 Ignition transformer 6 kW (P/N:12178) ECLIPSE
15 Double valve to shut off the gas (DMV-D 702/6,p/n:20747) DUNGS
16 Managing the engine MODUTROL (M7284C1000,4-20MA) HONEYWELL
17 Protective relay against the flame (RA890G1260,120VAC) HONEYWELL
18 UV Scanner (C7027A1023) HONEYWELL
19 Air pressure switch (SMD) ANTUNES
20 Switch of low / high pressure gas (RHLGP-A) ANTUNES
21 Gas filter (GF80M-1-1616,2") MAXITROL
22 Pressure Regulator W (S208,2") FISHER
23 Heat exchanger (4BU-24) ECLIPSE
24 Pilot solenoid valve (p/n:20167, SIZE:1/4",120VAC) ECLIPSE