WIRE/ROD CALIBRATION EQUIPMENT AND LINES

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Calibrating lines

CALIBRATION LINES FOR WIRE DRAWING MACHINES, RODS AND REINFORCING RODS

 
PRODUCTION

Calibration line peculiarities:

Multipurpose calibration line consists of parts of equipment, ensuring high production efficiency and guarantee the quality of products. Depending on your needs, you can buy as a complete production line of calibration equipment (turnkey project), and its individual components. Line of calibration equipment is designed from high quality steel that extends the service life, combines German quality and Japanese manufacturability. Mitsubishi software, made in Japan, provides automatic control of the calibration line.

multifunctional calibration line

Calibration line is ideal for the treatment of products of the following categories:

  • Wire.
  • Rods.
  • Reinforcing bars.
  • Round bars.
  • Tetrahedral bars.
  • Hexagon bars.
  • Metal pipes and tubes.
  • Details of the automotive industry: camshafts, steering gears, semi-axis, shift forks.

 

 

CALIBRATION LINES FOR DRAWING WIRES, RODS AND REINFORCING RODS

Line components

 

  • М1: Blank feeding mechanism.
  • М2: Straightening equipment.
  • М3: Equipment for metal dephosphorization.
  • М4: Drawing machines, includes six processing zones:
    • Z1: preliminary straighthening,
    • Z2: spherical aperture,
    • Z3: drawing, calibration
    • Z4: gear box,
    • Z5: restraighthening,
    • Z6: cutting machine.
  • М5. Catheter.
  • М6. Polishing Machine (incl. Oil supply Mechanism ).
  • М7. Unloader.

 

To see the specification of calibration line equipment, click the link you are interested in:

Blank feeding mechanism Straightening equipment Equipment for metal dephosphorization Drawing machines Catheter Polishing machine Unloader
Blank feeding mechanism Straightening equipment Equipment for metal dephosphorization Drawing machines Catheter Polishing machine Unloader

 

CALIBRATION LINE SPECIFICATIONS

 

Max.tension, N RG-0
2000
RG-1
4000
RG-2
10000
RG-3
25000
RG-4 40000 Max. Weight of steel blank tones RG-0
2.0
RG-1
2.0
RG-2
2.0
RG-2B
2.0
RG-3
3.0
RG-4
3.0
The drawing speed, M 60 50 40 35 25 Blank shape, mm Round head Ø3-Ø8.5 Ø5.5-Ø12 Ø10-Ø25 Ø16-Ø32 Ø16-Ø36 Ø30-Ø60
Destructive moment for separated material (N-M) 100 157 250 360 480 Hexagon Ø3-H7 Ø5.5-H12 Ø10-H25 Ø16-H28 H16-H32 H30-H50
Drawing machine capacity, kW 50 70 135.15 250 420 Tetrahedron 3-7 5-11 10-22 16-28 S16-S30 S30-S45
Total weight, tons 12 16 31.7 58 75 Straightness of the finished product 0.1 < ~0.8< 0.2
Sizes, М
LxWxH
23x1.2x0.9 25.6x1.9x1.0 31.5x4.7x3.1 37x2.5x3.5 45x3x5 The surface roughness of the finished product RA 3.2 2.5-0.8
Model / Type Multifunctional Maximum length of treatment 2-4 2-6

 

RG-0 RG-1 RG-2 RG-3 RG-4
Maximum tension (N) 2000 4000 10000 25000 40000
Drawing speed , М/min. 80 60 40 35 25
Destructive moment for separated material
 (N-M)
100 157 250 360 480
Capacity, kW 50 70 135.15 250 420
Total weight, tons 12 16 31.7 58 75
Sizes, М
LxWxH
23x1.2x0.9 25.6x1.9x1 31.5x4.7x3.1 37x2.5x3.5 45x3x5
Round head, mm Ø3~Ø8.5 Ø5~Ø13 Ø10~Ø25 Ø16~Ø36 Ø30~Ø60
Hexagon, mm H3~H7 H5.5~H11 H10~H22 H16~H32 H30~H45
Tetrahedron, mm S3~S7 S5.5~S11 S10~S22 S16~S30 S30~S45
The length of treatment, м 2~4 2~6 2~6 2~6 2~6