EQUIPMENT FOR CLEANING SURFACE OF METAL FROM RUST, OIL AND DIRT

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GREEN, ECOLOGICAL CLEANING

 

Synthetic oils for industrial mechanisms
OILS FOR STAMPING, PERFORATING, BENDING AND HARD OPERATING CONDITIONS

Synthetic oils of highest quality, designed for closed type industrial mechanisms, operating at high pressure and at a wide range of extreme temperatures, formulated using advanced synthetic base oils and process additives, has excellent anti-wear properties, guarantee low temperature fluidity and outstanding oxidizing and thermal stability for extending the life cycle of working fluids and components. Oils increase the efficiency of transmissions over a wide range of temperatures, and can reduce power consumption.

We offer a wide range of oils for industrial equipment and for consumer applications, hardware, automotive industry and metalworking. Products are safe to use and do not pollute the environment.

Oil for the equipment with drying and force separation system, cleaning is not required   Oil for the equipment, cleaning is not required   Chloride-free oil for the equipment   Oil for the equipment operating without any cleaning agents and solutions
AQUA PRESS B-1 SERIES   AQUA PRESS SERIES   AQUA PRESS F, AL, K SERIES   AQUA PRESS SR-W SERIES
Oil removing from parts surface is carried out by quick heat degreasing   Oil for the equipment, chloride-free with drying system and oil separation   Chloride-free oil for the equipment is not dangerous for the environment and provides corrosion protection .   The equipment excludes the necessity of using cleaning agents and solutions.

 

Oil for the equipment with drying and force separation system, cleaning is not required AQUA PRESS B-1 SERIES
Oil removing from parts surface is carried out by quick heat degreasing  

 

V-1   SL L S SH Reasons for the lack of necessity in degreasing:
Drying on a high speed fast standard slow AQUA PRESS B-1 SERIES
High quality reclaimed.
Density 0.781 0.80 0.84 0.85  
Viscosity 1.5 2.8 8.6 11.7 AQUA PRESS B-1 SERIES
Without harmful impurities, chlorum and sulfur, not dangerous for the environment.

 

Oil for the equipment, cleaning is not required AQUA PRESS SERIES
Oil for the equipment, chloride-free with drying system and oil separation  

Standard equipment specification

Item Density, 15℃ Viscosity, 40℃ Flash point, ℃ Residual oil,% Carrying capacity, kg/cm2 Drying time
Product name
Full flashing
"0" Type
GS-1 0.75 1.20 41 0 1.0 15 min <
GS-5A 0.75 1.35 46 0 1.0 20 min <
GS-7 0.78 1.70 63 0 2.0 3 h >
Equipment with advanced operational characteristics
FIX-3 0.76 1.38 49 0 3.0 1 h >
FIX-4 0.77 1.60 63 0 3.5 3 h >
FIX-5 0.78 2.20 86 0 4.0 24 h <
MB-10R 0.77 1.45 49 0 11.5 1 h <
MB-10L 0.79 1.85 63 0 11.5 3 h >
MB-10I 0.81 2.55 86 0 12.0 24 h <
MB-13NR 0.77 1.60 50 0 12.5 1.5 h >
MA-13SPR 0.84 2.10 49 0 11.5 6 h <
MA-18SPR 0.88 2.85 56 0 12.5 6 h >
ST-25 0.92 4.0 71 0 8.5 3 h >
Partial remainder C-3 0.77 1.60 48 0.5 1.5 5 h >
AC-5F 0.76 1.37 49 1.0 2.0 1 h >
AR-5S 0.76 1.40 49 2.5 3.0 1 h >
C-20SP 0.79 1.95 48 3.0 7.0 5 h >
SR-1D 0.76 1.42 49 3.5 3.5 1 h >
LG-11S 0.76 1.40 49 4.0 2.5 1 h >

 

AQUA PRESS SERIES

 

  Examples of synthetic oils not requiring to clean items

 

  Stamping items Oil type Material/ thickness Process
Car parts Seals and fillers GS-5A
Full flashing
stainless steel
0.3 mm
perforation, bending
Fuel elements GS-1
Full flashing
nickel
0.12 mm
rings heading
Regenerators FIX-4
Full flashing
cooper, aluminium tubes
diameter 6-30 mm
thickness 0.3-1.4 mm
bending, towing
Connectors SR-1D
Partial remainder
brass
0.8 mm
perforation, bending
Air cushion parts FIX-15P
Full flashing
galvanic coating
1.0 mm
perforation, bending
Electronic components and parts for domestic use Air conditioners GS-1
Full flashing
colored sheet steel
0.8 mm
perforation, bending, drawing
Washing machines drums ST-25
Full flashing
stainless steel
0.5-0.6 mm
perforation, deflashing, coiling
Plasma and LCD televisions parts MB-10R, MB-10L, FIX-4
Full flashing
sheet steel with treated surface,
aluminium
perforation, bending, drawing, thread cutting
Water heaters FIX-4, FIX-5
Full flashing
cooper tubes bending, rolling
Batteries parts GS-5A
Full flashing
stainless steel, nickel, aluminium
0.1-0.5 mm
perforation, milling, soldering, calking
Cooling chambers parts GS-5A
Full flashing
galvanic coating
0.6-1.0 mm
perforation, bending, drawing
Air conditioners’ aluminium parts AL-1H
Full flashing
aluminium material
<0.2 mm
deflashing
Construction elements Safety fencing GS-5A, FIX-4
Partial remainder
colored sheet steel, galvanic coating
0.6-1.2 mm
rolling
Stamping items with drawing AR-5S
Full flashing
aluminium
5.0 mm
milling,cutting
(rotary saw)
Cast parts MA-13SPR
Full flashing
galvanic coating
0.6-1.2 mm
perforation, bending, drawing
Perforating metal FIX-10, FIX-4
Full flashing
aluminium
0.6-1.0 mm
perforation
Other Metal cans FIX-4
full flashing
C-3
Partial remainder
material without tin-content
0.4 mm
perforation, bending
Mobile phones parts GS-5A, FIX-4
Full flashing
silver and nickel material
0.15 mm
perforation, bending
Vending machines parts MA-18SPR
Full flashing
galvanic coating
1.2-1.6 mm
perforation, bending, drawing
Water heaters MB-13NR
Full flashing
aluminized material (powder aluminium)
0.8 mm
drawing
Copying equipment parts GS-5A, FIX-4
Full flashing
galvanic coating
0.6-1.2 mm
perforation, bending
Aluminium castings MB-10I
Full flashing
die casting thread cutting
Digital cameras parts ST-25
Full flashing
stainless steel
0.5 mm
perforation, bending
Engine parts LG-11S
Partial remainder
silicon sheet steel
0.35-0.5 mm
perforation

 

Chloride-free oil for the equipment AQUA PRESS CF SERIES

Oil characteristics:

  1. Extended service life of metal molds.
  2. Excellent protection against jamming and seizing of metal products.
  3. As effective as equipment using chlorum content.
  4. No aggressive odors.
  5. Good detergency.
Material Product name Viscosity, сСт Flash point, ℃ Carrying capacity, four balls hardness test Perculiarities, application
Treatment of sound materials, stainless steel, carbon steel etc. (exl. Cooper) CF-100 97 180 14< Fine blanking, shaving, deep drawing
CF-170 167.7 200 14<
CF-200 203 200 14<
CF-295 286 200 14<

 

AQUA PRESS CF SERIES

 

Chloride-free oil for the equipment AQUA PRESS F, AL, K SERIES
Chloride-free oil for the equipment is not dangerous for the environment and provides corrosion protection .  

 

Material Product name Viscosity, сСт Flash point, ℃ Carrying capacity, four balls hardness test Perculiarities, application
iron F-20A 20.1 180 6< perforation, bending, drawing of steel from 2 mm and less
F-53A 53 180 5<
Iron, stainless steel F-90A 94.8 180 10< perforation, drawing of steel from 3 mm and more, stainless steel from 2 mm and less
F-215A 212 180 10<
aluminium AL-15G 14.3 180 7< perforation, bending, drawing
AL-108G 108.4 180 8.5<
cooper K-40D 40 180 7< perforation, bending, drawing
K-110D 110 180 8<

 

AQUA PRESS F, AL, K SERIES

 

  Product name Viscosity, 40℃ Flash point, ℃ Chlorine content Application
aluminium AL-1H 1.70 49 no chlorum Air conditioning, in mechanisms containing aluminium particles, clearing is not required
AL-2H 2.30 86 no chlorum Air conditioning, in mechanisms containing aluminium particles, clearing is not required
AL-10SP 6.60 130 no chlorum perforation, bending, shallow drawing
AL-34F 47 180 no chlorum drawing
AL-57F 67 180 no chlorum drawing
AL-150F 159.4 180 no chlorum Secondary drawing of accumulator batteries bodies (cylinder, square)
cooper Z-8 1.45 49 no chlorum Protects parts from decolorization
K-8D
(new product)
4.6 86 no chlorum Lead frames, connections
K-65D
(new product)
68.7 180 no chlorum drawing
K-16 16.2 160 no chlorum perforation, bending, VеLикоLепно Protects parts from decolorization
K-17 9.5 170 no chlorum perforation, bending, VеLикоLепно Protects parts from decolorization
K-30 6.5 71 no chlorum Connections, swaging parts etc.
stainless steel CX-7 3.24 50 no chlorum perforation, bending of steel from 0.5 mm and less
CX-10 8.67 86 no chlorum perforation of small diameter steel from 1 mm and less
D-26F 2.91 44 no chlorum Standard treatment of sheet steel
CF-200 197 250 no chlorum Sheet drawing with thinning, deep drawing
Sheet steel with treated surface C-80F 1.75 49 no chlorum Drying oil for drawing
AR-80F 13.7 50 no chlorum Universal oil, without the need of frequent change
F-50D 50.3 160 no chlorum Standard neutral oil
F-185M 136 180 no chlorum Drawing of non-standard parts
Other
(special purpose)
DRAW SP-650 17.2 200 no chlorum Processing of metal products without bivalent iron content, stainless steel followed by heat treatment;
Type - oil desolved in high temperature
DRAW SP-3000 46.8 124 no chlorum
DRAW SP-3200 72.6 124 no chlorum
HP-1S 5.7 49 no chlorum Nibs processing
HP-4 5.7 86 no chlorum Nibs processing
CF-100 97 180 no chlorum Fine blanking, shaving

 

Oil for the equipment operating without any cleaning agents and solutions AQUA PRESS SR-W SERIES
The equipment excludes the necessity of using cleaning agents and solutions.  

 

Degreasing by water rinsing

SR-W series synthetic oils can be washed with water flushing under pressure. Flush water is recycled, the oil droplets have a sufficiently large size and easily removed from the aqueous environment.

Protection from corrosion of metal items

The water-soluble rust inhibitor does not leave spots on the surface of metal products, provides excellent protection against corrosion.

Wasteless recycling of used flush water

Used flush water is recycled and degreased without additional treatment facilities and solutions through the method of distillation and recovery by "CRS-20AQ" oil separator and "ES-100AQ" oil removal system developed by our company. Thus, we achieve waste-free processing of used flush water.

 

SR-W SERIES Synthetic oils
for iron, aluminium, cooper and brass parts

 

Product name Viscosity, сСт Carrying capacity, kg/cm2 Perculiarities, application
SR-8W 2.56 13.5 Back panels (colored sheet metal) for TV
SR-18W 2.95 14 TV aluminium parts
SR-24W 7.2 10 Deep drawing TV aluminium parts
SR-116W 16 8 perforation, bending, deflashing, thread cutting
SR-154W 54 8.5 perforation, bending, shallow drawing of items from 2 mm and less in thickness
SR-165W 65 10 perforation, bending, drawing of items from 3 mm and less in thickness
SR-177W 77 11.5 high-wearing feature, ideal for shaving etc.
SR-188W 88 13 Ideal for deep drawing of items from 2 mm and less in thickness
SR-198W 98 16 Ideal for deep drawing of items from 2 mm and less in thickness

 

SR-WS SERIES Synthetic oils
for iron, stainless steel

 

Product name Viscosity, сСт Carrying capacity, kg/cm2 Perculiarities, application
SR-114WS 14 10 perforation, bending of stainless steel from 1 mm and less
SR-150WS 51 11 deflashing, perforation, bending of stainless steel from 1 mm and less
SR-160WS 59 12 perforation, bending, shallow drawing of stainless steel items from 1 mm and less
SR-170WS 68 12 drawing of stainless steel items from 1 mm and less
SR-180WS 79 14 high-wearing feature, ideal for shaving etc.
SR-190WS 88 18 Ideal for deep drawing of items from 2 mm and less in thickness, sheet drawing with thinning

 

Spray washing test
 

Spray washing test under pressure shows us the fact that SR-W Series synthetic oils can be well washed with water, without the use of additional agents.

The test condition:

  • Variant A, washing by a spray can (using water only). Liquid temperature 60 ℃ pressure 0.2 MPa x x 10 seconds.
  • Variant B, washing by a spray can x 2 minutes (under the same conditions as the Variant A)> ultrasonic cleaning with a water temperature of 60 ℃ x 4 minutes.

Sample test: Variant A (blank 50 x 100 x 0.2 mm thickness) was immersed in SR-W Series oil. Then the test blank was heat treated in a furnace at 80 ℃ for 30 minutes. Then the test blank was subjected to testing the degree of degreasing.

Product name The test condition Residual oil, mg/dm2
Flushing ultrasonic cleaning
SR-8W variant A 0.025 mg 0.01 mg
SR-24W variant A 0.05 mg 0.01 mg
SR-116W variant В 0.05 mg 0.02 mg
SR-165W variant В 0.075 mg 0.02 mg
SR-198W variant В 0.1 mg 0.05 mg

SR-24W Series synthetic oil is used for deep drawing of aluminium parts for large LCD TVs. Finish parts cleaning is carried out by washing in water without adding detergents. Cleaning in hydrocarbon environment or with help of ultrasound is the most effective way of non-polluting.

SR-WS SERIES

Blank size: 750 х 1200 mm

The processing speed: 15 meters per minute (12 pcs. per minute)